Gericke Formulation Skid GFS

Modular. Scalable. Proven.

Gericke’s continuous manufacturing solutions adapt to your process—start small, scale fast, and stay compliant across every phase of oral solid dosage production.

 

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Custom Solutions

Start with the Skid. Build Your Solution.

The Gericke Formulation Skid - our Swiss army knife of manufacturing - is your launchpad for continuous OSD production

Hover over the skid and scroll down to explore the modular components that plug into the GFS and scale with your process.

Pharma refill

Keeps feeders running smoothly with controlled, contained refilling—minimizing process interruptions and maintaining flow stability.

Pharma feeders

Delivers precise, continuous dosing of raw materials into the process—supporting accurate mass flow and narrow tolerance windows.

Pharma feeders

Pharma blenders

Ensures uniform blending of powders for consistent oral solid dosage formulations—critical for product quality and content uniformity.

Pharma blenders

Pharma sampling valve

Enables representative in-process sampling to monitor quality and ensure compliance—without disrupting production.

Pharma sampling valve

AGILE PHARMA

Pharma mini blender

Gericke’s mini blender combines the flexibility of batch processing with the efficiency of semi-continuous operation—ideal for ultra-small, high-potency formulations. It’s built for fast development, easy handling, and seamless scale-up to commercial production, all with minimal waste and maximum control.

  • Lowest throughput (with low drug load < 1%)

  • Equipment from clinical to commercial scale: The standalone blender reduces time-to-patient

  • Usability: fast changeover during development

Simple to start. Easy to master. See how simplicity meets performance and watch our Mini Blender in action.

COMPACT POWERHOUSE

Pharma continuous blender

The Gericke Continuous Blender GCM delivers high-throughput, high-uniformity mixing in a compact, hygienic design. It handles challenging powders with ease—scaling from 1 kg/h to 1,000 kg/h without revalidation. Its lean footprint saves GMP space, while reducing energy use and product waste compared to traditional batch production.

  • High throughput rates > 500 kg/h 
  • Signficantly decreases cost per tablet
  • Flexible integration with existing upstream and downstream equipment

     

PRECISE, CLEAN AND SCALABLE

Pharma feeders

From micro-dosing to full-scale production, Gericke feeders deliver accurate, consistent mass flow—thanks to advanced weighing systems and smart controls. With feed rates from 0.05 to 500 kg/h, they’re built for pharma flexibility, hygiene, and high containment. Whether batch or continuous, you get precision without the guesswork.

  • Scalable Accuracy: from 0.05 to 500 kg/h

  • WIP-capable & high containment suitable

  • Easy disassembly, quick cleaning and intuitive HMI

Real Time Quality Control

Pharma sampler and PAT

Working in a fully automated fashion, it is the only sampler on the market to assess the complete cross-sectional probe, providing a representative sample and a precise, reliable quality assurance.

  • Representative and precise sampling
  • Seamless integration into existing setups
  • cGMP compliant, WIP wash-in-place options

Contact Information Continuous Manufacturing

Any questions? Do not hesitate to get in touch with our continuous manufacturing experts!

Bernhard Meir

Bernhard Meir

Head of Continuous Manufacturing (OSD)

Dr Fabian Starsich

Dr Fabian Starsich

Consulting Lead Continuous Manufacturing (OSD)

Florian Tegel

Florian Tegel

Process Engineer Continuous Manufacturing (OSD)

Naomi Schäppi

Naomi Schäppi

Product Manager Continuous Manufacturing (OSD)